Software we built and use ourselves
Quality control that actually runs the job, not just the paperwork
Barmaan runs its own QA/QC projects — inspection plans, weld traceability, NDT reports, non-conformances and the final Manufacturing Data Record — in the same in-house studio shown on this page, not in a folder of spreadsheets and scanned PDFs.
Every number and table below is read live from one real, seeded sample project — nothing on this page is invented copy.
Who this is for
Five people ask five different questions
EPC contractor / project owner
Can Barmaan run the full QA/QC of a fabrication job?
Yes — the studio covers the inspection plan (ITP), NDT, welding, non-conformances and the final MDR from one project record.
Third-party inspector (TPI)
Can I review and sign off without another site visit?
A tokenised portal link opens the dossier for review — no account, no VPN, every view logged.
Fabrication / welding contractor
Does it track WPS/PQR, welders and gauges, or is that still paper?
Welders, gauges, WPS/PQR and the weld log are project tables the studio tracks and computes expiry on automatically.
Buyer of used equipment / later auditor
What does the QR code printed on the MDR actually do?
It opens a public verify page confirming the record exists and showing its revision, equipment and signing TPI — explained further down this page.
A company that wants the same system
Do you build this kind of software for other companies too?
Yes — this studio is one example of the software department's in-house engineering work. Ask for details with the form below.
What is actually inside
One project record, 14 tabs
Every dossier is one QcProject document with its equipment, documents, welds, welders, gauges and non-conformances hanging off it by project — the tabs below are views over that one record, not separate systems.
Overview
Project identity, equipment list and the names printed in signature blocks.
Analytics
Document, weld, ITP and NCR counts computed live from the project's own rows.
Equipment
Every exchanger/vessel item on the purchase order, with its own weld coverage.
Photos
Stage-witness photos filed against the project, not a loose folder.
3D weld map
A 3D map of the equipment's weld seams, coloured by outcome.
Inspection plan
The inspection & test plan: each step, its required signatures (H/W/R) and due state.
Documents
The document register — MTCs, NDT reports, drawings, datasheets — by kind and status.
WPS / PQR
Welding procedure and procedure-qualification records.
Welders
Welder qualifications, with certificate and six-monthly prolongation expiry tracked automatically.
Gauges
Measuring & test equipment with calibration due dates.
Weld log
Every weld, its visual result and its NDT lines (RT/UT/MT/PT/PMI/HT).
Non-conformances
Non-conformance reports, their category, disposition and status.
TPI portal
Tokenised invitations that open the dossier to a client or TPI without an account.
Settings
Project scalars: document prefix, revision, QC manager, inspector and TPI names.
The weld map tab, live
Click a weld seam and its full record opens
This is the actual 3D weld map tab described above, running on the same seeded sample equipment — every seam drawn from the real weld log, coloured by its visual and NDT outcome. Drag to rotate, pick a joint, and its WPS, welders, NDT lines and repair history open beside it.
The weld map — click a weld
Every weld of the real, seeded sample exchanger is drawn on the vessel itself, coloured by its visual + NDT outcome. Drag to rotate, scroll to zoom, click a weld to see its WPS, welders, NDT lines and NCRs.
Right-drag: rotate · left-drag: pan · wheel: zoom · click a seam: weld details
Real numbers, sample project
Read live off E-1201 A/B Crude Preheat Exchangers — sample dossier (نمونه)
- Documents approved
- 22/32
- NDT accepted
- 10/13
- Welds logged
- 16
- ITP steps closed
- 8/14
- NCRs open
- 2
- NCRs closed
- 1
- Weld repairs
- 1
- NDT reports total
- 13
NDT reports by method
Open non-conformances by age
- 0–7 days
- 0
- 8–30 days
- 0
- 31–90 days
- 2
- 90+ days
- 0
What the QR on the printed MDR does
Verification without a phone call
Every Manufacturing Data Record Barmaan issues carries a QR code. Scanning it opens a public page that confirms the record exists and shows its revision, equipment tags and the signing third-party inspector — nothing more, no file, no login. It is built to be useful to an auditor holding a paper copy years later, and useless to anyone without one.
How it works
The token is a 128-bit random string minted once per project and printed on the MDR; the verify route (`/qc-verify/TOKEN`) looks it up and renders only a summary — never the dossier itself.
Sample third-party inspector (the firm's name is not published)
Open the real verify page for this sampleAnother studio Barmaan runs day to day
Instrument loops, drawn from field to marshalling cabinet
Barmaan's engineering software also designs instrument loop diagrams and cable schedules. This scene is a real excerpt of a seeded design ("SCADA System — DCS Marshalling Cabinet", a real client project): 3 real junction boxes and 16 of that project's 73 real field instruments, run through the same `runLoopDesign` engine the admin studio and printed loop sheets use — nothing here is hand-placed. Click a transmitter to follow its own signal path: field instrument, junction box, trunk cable, marshalling cabinet, input card.
The signal path — click an instrument
A real slice of a seeded SCADA wiring project: field instrument → junction box → main cable → marshalling cabinet → input card. Click an instrument or a card to light up its whole path.
Right-drag: rotate · left-drag: pan · wheel: zoom · click: select a loop
Go deeper
Open the full interactive sample
Every tab above, fully explorable — click through the inspection plan, filter NDT by method, open the weld log — on the same read-only sample project. Nothing you do there is saved.
Open the interactive sampleA second capability, same engineering department
A control room and its site, sized from real signal counts
This is a real control-room design Barmaan sized for a naphtha-unit project — the control room, rack room, UPS room and site tanks are the actual room and equipment counts `runDesign` computed from that project's real I/O list (50 AI, 26 DI, 9 AO, two operator positions), not a drawn-up illustration. Click a room, cabinet, console or site tank to see what it is.
The control room — click a part of the site
A real, seeded control-room sizing (naphtha unit): the plant, the field junction boxes, the trunk route in, and the control building with its racks and operator consoles. Click any part to see what it is.
Right-drag: rotate · left-drag: pan · wheel: zoom · click: select a part
Want this run on your project?
Ask for QC engineering on your project
Tell us the equipment, the code (ASME/TEMA/API…) and the client — we set up the same kind of dossier, tokenised TPI portal and MDR for your job.