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E-1201 A/B Crude Preheat Exchangers — sample dossier (نمونه)

Every tab below reads the real, seeded sample project (E-1201 A/B Crude Preheat Exchangers — sample dossier (نمونه)). Click around — witness a step, approve a document, log an NDT result, open or close a punch-list item. Nothing you do here is written to any database.

Documents approved: 22/32
NDT accepted: 10/13
Welds logged: 16
ITP steps closed: 8/14
NCRs open: 2
NCRs closed: 1
NDT pass rate: 77%

Mark a step “witnessed” and watch the progress bar and counters move. This is a simulation — no signature is recorded anywhere.

8/14steps closed

Step	Activity	Phase	H / W / R	Status
1.1	Material receipt & MTC 3.1 review — shell plates SA-516 Gr.70 (heat H-77812)	material	H/R/H	Closed
1.2	MTC review — SA-179 tubes (heat T-55120), eddy-current certificates	material	H/-/R	Closed
1.3	MTC review — SA-105 nozzle flanges (heat FL-2208) & stamping check	material	H/-/H	Rejected
2.1	Plate marking, cutting & edge preparation — shell courses	fabrication	H/-/M	Closed
2.2	Fit-up of shell longitudinal seam L1 — root gap, alignment, offset	fabrication	H/-/W	Closed
3.1	Production welding surveillance — preheat, interpass, electrode handling	welding	M/M/-	Not applicable
3.2	Welder qualification check before assignment (stamps W-01…W-04)	welding	H/-/R	Closed
4.1	RT film review — E-1201 A seams L1, C1, C2 (100 %)	ndt	H/H/H	Closed
4.2	UT of tubesheet-to-shell weld TS1 (RT not practicable)	ndt	H/-/R	Closed
4.3	PT of tube-to-tubesheet welds — first 10 % sample, front tubesheet	ndt	H/-/H	Overdue
5.1	Hydrostatic test — shell side 30 barg / tube side 52.5 barg, 30 min hold	testing	H/H/H	Overdue
6.1	Final dimensional check after tubing — tubesheet flatness, nozzle orientation	final	H/W/W	Closed
6.2	Surface preparation & painting — Sa 2½, DFT per spec	final	H/-/M	Pending
7.1	MDR review & release — final dossier, IRC	documentation	H/R/R	Pending

Filter the real document register below, then approve or reject a row to see the count change instantly.

Document type

Status

Doc no.	Title	Type	Status
ALU-QC-014-CAL-001	Calibration certificate PG-101	CALIBRATION	Approved
ALU-QC-014-CAL-002	Calibration certificate PG-102	CALIBRATION	Approved
ALU-QC-014-CAL-003	Calibration certificate TC-201	CALIBRATION	Superseded
ALU-QC-014-CAL-004	Calibration certificate UT-301	CALIBRATION	Approved
ALU-QC-014-DIM-001	Dimensional report — E-1201 A after tubing	DIMENSIONAL	Submitted
ALU-QC-014-DRW-001	General arrangement E-1201 A/B	DRAWING	Approved
ALU-QC-014-DS-001	TEMA datasheet E-1201 A/B	DATASHEET	Approved
ALU-QC-014-HT-001	Hydrotest report — E-1201 A shell side 30 barg	HYDROTEST	Draft
ALU-QC-014-IRC-001	Inspection release certificate — E-1201 A	IRC	Draft
ALU-QC-014-ITP-001	Inspection & Test Plan — E-1201 A/B	ITP	Approved
ALU-QC-014-MDR-001	Manufacturing data record — E-1201 A/B (compiled)	MDR	Draft
ALU-QC-014-MT-001	MT report — E-1201 A nozzle welds N1, N2, N4	NDT-MT	Approved
ALU-QC-014-MTC-001	MTC 3.1 — SA-516 Gr.70 plate 12 mm, heat H-77812	MTC	Approved
ALU-QC-014-MTC-002	MTC 3.1 — SA-179 tubes 19.05 × 2.11, heat T-55120	MTC	Approved
ALU-QC-014-MTC-003	MTC 3.1 — SA-516 Gr.70 tubesheet 60 mm, heat F-90341	MTC	Approved
ALU-QC-014-MTC-004	MTC 3.1 — SA-105 nozzle flanges, heat FL-2208	MTC	Rejected
ALU-QC-014-PQR-001	PQR — SA-516-70 12 mm, GTAW+SMAW	PQR	Approved
ALU-QC-014-PQR-002	PQR / mock-up — tube-to-tubesheet GTAW	PQR	Approved
ALU-QC-014-PT-001	PT report — E-1201 A tube-to-tubesheet (first 10 %)	NDT-PT	Submitted
ALU-QC-014-PT-002	Painting & coating report — E-1201 A	PAINTING	Draft
ALU-QC-014-RT-001	RT report — E-1201 A long seam L1 (100 %)	NDT-RT	Approved
ALU-QC-014-RT-002	RT report — E-1201 A circ seams C1, C2	NDT-RT	Approved
ALU-QC-014-RT-003	RT report — E-1201 A repair C2-R1	NDT-RT	Approved
ALU-QC-014-RT-004	RT report — E-1201 B long seam L1	NDT-RT	Approved
ALU-QC-014-UT-001	UT report — E-1201 A tubesheet-to-shell TS1	NDT-UT	Approved
ALU-QC-014-WPQ-001	Welder qualification W-01 Karim Jabbar	WPQ	Approved
ALU-QC-014-WPQ-002	Welder qualification W-02 Mustafa Adel	WPQ	Approved
ALU-QC-014-WPQ-003	Welder qualification W-03 Sajad Hameed	WPQ	Approved
ALU-QC-014-WPQ-004	Welder qualification W-04 Ahmed Fadhil	WPQ	Superseded
ALU-QC-014-WPS-001	WPS-ALU-001 shell seams	WPS	Approved
ALU-QC-014-WPS-002	WPS-ALU-002 tube-to-tubesheet	WPS	Approved
ALU-QC-014-WPS-REF	WPS 02/09 — reference example (not for production)	WPS	Draft

Pick a weld to see its real WPS, welders and NDT reports, then log a test result and watch the pass rate move.

Weld

Joint: head-to-shell
WPS: WPS-ALU-001
Welded on: 2026-06-16
Visual: Accepted
Welders: W-01 — Karim Jabbar

NDT reports

Method	Result	Extent	Report
RT	Accepted	100%	ALU-QC-014-RT-002

Log a test result (demo)

Method

Result

Close or reopen a non-conformance and watch the open/closed tally change.

NCR	Category	Raised on	Status
NCR-001	welding	2026-06-21	Closed
NCR-002	material	2026-06-30	Open
NCR-003	documentation	2026-08-12	Answered

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